Consulting Service for
Existing AAC Block Plants
Introducing MAPS - Our Proprietary AAC Production System
In the AAC industry, one of the most significant challenges is an inconsistent production process. This inconsistency can lead to frequent breakages in blocks, breakdowns in machinery, and financial losses. By addressing these operational inefficiencies MAPS helps you too enhance productivity, reduced waste, and improve overall profitability in their AAC block plant.
What is the goal of AAC Production System (MAPS)
To control the variability in the plant
To ensure continuous staff engagement in the process
To minimize downtime in the plant
To reduce product rejection
What Outcome you can expect
on the shop floor with MAPS
1. Process Standardisation
Controlling the 75 critical parameters of the production process every day through daily targets, gamification, and surprise visits from my team.
2. Staff Engagement
Ensuring complete staff engagement in the production process - using techniques like Tool Box Meeting, 5 s, Kanban, SOP videos etc.
3. Training and Follow up
Weekly online training for team members on various spects of the production to improve their skills.
3. Expert Support
Accessibility to me and my team to resolve any unexpected issue at the plant.
How does AAC Production System Works?
Training
Comprehensive training ensures staff understand processes and standards for effective production.
Implementation
This system is implemented on the shop floor, streamlining and organizing production processes.
Monitoring
Key parameters are tracked daily to ensure consistent quality and optimal plant operations.
Staff Engagement
Clear roles and responsibilities motivate staff, ensuring accountability and improved teamwork.
Recognition
Staff achievements are rewarded with incentives, boosting morale and driving better performance.
Rejection Control
Quality checks reduce defects and waste, ensuring products meet high standards consistently.
Higher Productivity
Optimized workflows and better resource management drive higher production efficiency levels.
Higher Profit
Improved efficiency, quality control, and staff performance lead to increased profitability.
Comprehensive AAC Consulting Services
For Profitably
Optimize your existing AAC plant operations with our expert guidance and proven solutions.
1. Reduce Rejection
Streamline AAC Production process and implement cost-effective measures to reduce production expenses.
2. Reduce Manufacturing Cost
Streamline processes and implement cost-effective measures to reduce production expenses.
3. Increase Output
Boost production output by at least 20% with optimized workflows and machinery utilization.
4. Set Up Ideal Production Process
Implement a structured production process to ensure consistency and efficiency in operations.
5. Train Manpower
Provide training to your workforce to enhance skills and fully engage them in their roles.
6. Customer Resolution
We will Engage with your customers to resolve their technical problems and strengthen your business relations.
What People Say About My Work
Georg Dirk
Chairman of the Dirk Group
Mukund Joshi was ahead of the era of green cement which has been presently influencing positively our environment. To help me to create an improved concrete quality he started teaching the construction fraternity how to use fly ash as a partial cement replacement. From this basis, he introduced the second recycling stage by successfully using fly ash as a main component in AAC blocks, which brings a multitude of environmental benefits.
Prof. M. S. Shetty
Author, Concrete Technology - Theory and Practice
I have known the author for over twenty years and can think of few people who possess the deep professional knowledge, technical capabilities, and international exposure required to write such a book as this.
Mahesh Tendulkar
Concrete Technologist and Consultant
The book "Mastering AAC Blocks" by Mukund Joshi is an important guidebook for all field engineers. It explains in detail various work procedures and will be helpful to all AAC users. Mukund has a knack for explaining complex ideas in simple words. Wishing this book a success.
Know Your
Consultant
- Concrete Technologist and AAC Specialist : Over 30 years of industry experience.
- Global Experience:Worked in 12+ countries on numerous international projects.
- Notable Projects: Burj Khalifa, Bahrain Financial Harbor, Kaiga Atomic Reactor, Mumbai Marine Outfalls
- Mission: Empower AAC Block Manufacturers in India to set up and scale plants with essential resources and knowledge
Optimize Your Existing AAC Plant
Unlock the potential of your AAC plant with our expert consulting services. Reduce costs, improve efficiency, and enhance customer satisfaction today!
After submitting the form, you will receive a 30-minute video call with our expert to clarify any questions about the MAPS system and the AAC block production process.
Contact UsIn-Depth Industry Insights
Do you know how to use AAC blocks?
Introduction to AAC Blocks
ये AAC Production System क्या है?
The Problem of Water
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